First, we will tell you what you need and then you can read on for our complete step by step process of making interior trim molding. Press the sandpaper onto the curved panel edge and use it as a sanding block to refine the curve on the edging. This jig will accept any standard router and the cutters are available in the marketplace. Cut your profile on the face of the stock and add the spring angles with another bit set or saw. However, it would be useless to spend a fortune on a computer numerical control router keeping in mind that I couldn’t possibly use it any often. I have The Router Table Book by Ernie Conover, which has just a little on the subject.– Jim Burgeson. For more router tips, read: Router Tricks for Trim The good thing is, you can make your own trim molding with some basic carpentry skills and a couple of standard shop tools in your garage. The designs can range from … on the band saw with the same set up, just move the tramel 3/4 in. When your plan calls for cutting curved parts and you need to make two or more, first shape and sand a perfect full-size pattern from a piece of 1/2-in. 52/38 degree. What methods work well? Mounts to outfeed of your Woodmaster. Turn on the saw. Now, Mold Up To 3 Sides In One Pass! But if you don’t have a setup like this, try this other method. Put the cove molding against the screen molding and tack in the screen molding to the back piece on the ceiling to hold in the cove. Another hour gone. It’s the high-quality, high-speed way to make flooring, paneling, wide character molding, rabbet cuts, chamfers…and much more. If what you want is larger or longer than the solid stock you have, or it's too much to make it out of solid stock, this might work for you. For curved moulding, you will probably want to make segments with mitered ends and attach them together into the rough shape of your moulding. They open up a new world of possibilities for adding sophisticated details to a project. One way to make narrow moldings with your router is to use a router table and featherboards. For the 3 3 ⁄ 8 "-wide molding used on the hall bench, prepare blanks 4 1 ⁄ 2" wide with parallel edges. Multiple Passes – Making one pass to remove most of the material, then making a second pass to remove the last 1/16" or so will often give you the smoothest final surface. Discover (and save!) your own Pins on Pinterest You can go crazy with a variety of router bits, or even build up your molding with trim strips of various profiles to create elaborate cornice designs. We also make curved crown moldings using a heavy tilt shaper and templates and tracks made on our Komo router, this process is time consuming with all the glue up. The extra width allows for bevel-rips made after cutting the cove [Drawing 1]. Cut across the molding on the mark. Handles materials 3″ to 14″ wide. For my bathroom remodel, I made four kinds of molding. There's almost always endgrain on curved moldings, unless they're bent, as Jeff says, but few of the historic homes I've visited had steamed moldings in them. Especially intriguing are the ones designed to make complex, architectural moldings on the router table. on the band saw, run the edge with a router shaper, then cut the I.D. 9 hours; 4 days. Repeat the procedure on the opposite side of the center mark. Just Remember that the accuracy of your cut is very important and you need to produce a high quality strip at this point in order to make a good quality molding at the router phase. Do you know of any books with ideas and techniques for making curved molding on a router table? That whole fence and featherboard setup could be improved with something more permanent, but I'm still experimenting with the feasibility of making curved molding. And because the stock was captured in the groove of the jig under the base of the router, my fingers never got near the cutters. Create MOLDING With a ROUTER: I wanted to experiment making some simple moulding without a tilting router lift or a tilting router fence,using a common router bit set with no modifications except temporarily removing bearings. It’s primary use is for a dentil molding on crown molding or a insert on a cabinet … Forum Responses (CNC Forum) From contributor B: We run our curved crown on a tilting moulder. Make molding on a router table. Face molding bits are available in many sizes and shapes, including classical molding bits. You’ll gradually improve the fit and close the gaps. Or, this is a procedure to make curved moulding, that is of any profile. Molding tricks with a tilting router lift I have often been annoyed at limitations of what I can do with my router bits, but having now built a tilting router lift, I figured it was time to experiment with what patterns I could cut with my cheap bit set.. Making curved molding with the… Make more molding than you need. Interior trim and molding can be expensive, costing as much as $2 or $3 per linear foot, and few interior design schemes can do without it. Simple cove molding can be made with a hand router. You can make the moulding as thin or as thick as you want. The profile of your new crown molding. Learn how to make your own crown molding using a router, planer, table saw and architectural molding router bits. I don't have much of a dust collection setup for the router, but with most of the cuts for this molding requiring a 45-degree tilt, it was relatively easy to rig up a hose to catch the shavings. Pic 5. You can buy pre-made strips or save a little money and make your own trim molding. If you’re handy at crafts, you can add detailed carvings, burned wood engravings or faux finishes. Then make the molding by cutting the shaped edge from the wide board with a table saw. Pic 4. “It set my career in the right direction. 12 passes through the router. They come in handy for room trim and furniture. Dozens of molding and trim bits are available for both routers and molding machines. I turn to the books “Woodworking with the Router” and “Router Magic” a lot. Here, Brown made the complete first pass then machined the first 4" or so of the second pass. To add curved profiles to an existing form, here is one method: This is a procedure to make curved moulding, that is of any profile. However, when the radius is below 12", it is often too tight for that machine. How to Make Cove Moulding. I'd like to cut curved crown molding on my 3 axis router. Think of it as though you’re making a huge router plate. How to Make Wood Trim & Molding. They shape all or part of the face of the stock into some of the most frequently used profiles in woodworking. We've also done them on the CNC router but it takes a lot of router time to make all the passes and there is still sanding. Next we will make the corner and center blocks. Center the router atop the end point of the radius. Drive a nail through the appropriate hole in the jig that corresponds with the center of the work piece (image 1). In a few minutes I had hundreds of feet of molding. Gary’s also a proud owner of a Woodmaster Molder/Planer. Start by routing the desired profile on a wide board. For those of you who like to keep track of such things: Twice through the planer. Fancy molding bits can be bought, but at a price. Occasionally, you need to get molding to bend around a fairly sharp curve. The shaper is quicker. or whatever closer to the blade. The screen molding is attached to the back piece on the wall. Pic 3. Use a feather board when using a router and router table to keep the wood secure against the table fence and keep your fingers away from the router bit. 5 different router bits. Routers warranted separately for 5 yrs… Cut the O.D. May 26, 2012 - This Pin was discovered by Bill and Stephanie Norman. So. Making curved molding with the tilting router lift Using the layout that I previously generated with my BigPrint program, I now use my tilting router lift to make some curved molding to … I began with the door frame molding. Set the router to the proper depth, and make a slow pass through the work piece, using the nail as a pivot point (image 2). You will not only get to save money, but you can also customize your trim molding exactly how you want it. It's easier to make extra now … Make a new baseplate for your router using two pieces of 1/2-in. the results turned out great considering it was an E… Once through the table saw. Then use a router with a top-bearing pattern bit to cut out the parts. Slide the molding 1/4-inch to the left or right, and make another cut. Continue making cuts in the same direction until you reach the 4-inch mark on one side. Better long than short. Basic trim molding is pretty easy to make with a table saw and router. There is no limit for the length of rope to be made and can also make 3/4″ rope with a bigger cutter. Cutting the moldings is a simple matter of turning on the router and feeding the stock into the groove. This type of molding works well for trimming almost anywhere that has 90-degree corners. Unfortunately the molding profile that you need to match doesn’t always come in flex molding and sometimes the wood version is 1/4 inch shorter than the MDF version, and it’s really expensive to special order custom flex moulding. To make the plugs absolutely flush, sand them with a small piece of sandpaper wrapped around a hard block. Tim Inman: Making curved molding pieces is an advanced skill.I … The crown pattern is traditional, measuring 4 5/8" corner to corner. “Woodmaster really changed the way I do woodworking,” he told us. And so, I did my research very well. Quick Tip! They are great resources. Adjust your router bit so it cuts a paper-thickness above the bottom of the baseplate, then rout the plugs. Includes a third, power-feed roller plus two powerful, 3.5HP Milwaukee routers. A pair of examples are the crown molding and the plinth blocks for the traditional bookcase on page 30. Be sure to check the distance between the blade and rip fence with a tape measure at the front and back of the blade before making the first cut. medium-density fiberboard. You should have this in sections and can be scarf glued, and profiled. Once the gaps get narrow, stick a new strip of 120-grit paper onto the edging piece and use it to sand the panel edge. Door Frame. Then mount them to a sacraficial “table top”. Or, make a paper template of the radius, and transfer it to solid wood and cut the curve. Finally, I decided to make the needed sacrifice and invest a tiny bit more of my time and concentration into rounding wood edges without a router. Start by cutting your stock to size and planing it down to the correct thickness. Tip: Buying router bits in sets is a lot cheaper than buying them individually. Make sure to use the right screws to mount the router to the surface. It’s amazing how much nicer the room looks! plywood or fiberboard. Select a bullnose or half-round router bit with a radius equal to or less than half the thickness of the wooden tread. Step 4 Put on safety goggles before using a router with the selected rounding bit. Two more passes through the router, with a slight adjustment in between, and the pointy part was nibbled away into a more rounded shape. Choose bearing-guided bits in order to deal with setting up a guide fence. Shaping goes quickly. Gary Striegler, of Fayetteville, Arkansas, is a highly-regarded woodworker, teacher, and author; a frequent contributor to Fine Woodworking and Fine Homebuilding magazines. 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